. And there you have it! Discover (and save!) See more ideas about roof rack, solar panels, solar panels roof. Feb 6, 2020 - Explore Stacii Vain's board "Van roof racks" on Pinterest. Save this to your computer for easy access during … DIY Unistrut Solar Panel Roof Rack | Fit 800 Watts on a Ram Promaster Van! Be more careful than us and put a small piece of wood or metal between the drill bit and the solar panel so the drill bit doesn’t accidentally hit the panel. Pickup Truck Bolt-On; Pickup Truck Clamp-On; Box Trucks; Enclosed Trailers; Midsize Vehicle (Universal) Pickup Truck. Find this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. Seah Hardware Universal Roof Rack Cross-Bars 2 PC. where Jordan comes up with a clever DIY mount for his boards:https://www.youtube.com/watch?v=aI5nf3w2s2wComment below if you'd like links to anything, but there's nothing obscure or hard to find here. Once the 13/16″ unistrut crossbars are mounted to the panels, lift the 2-panel array up onto the 1-5/8″ unistrut side rails on top of the van. (2, 3, 4) The unistrut side rails mount to the Vantech roof mount adaptors using Vantech’s included bolts. Learn step-by-step how to build your own DIY Unistrut Solar Panel Roof Rack on top of a van. Bike Carriers; Water Sports; Snow Sports; Shade; Trade & Work Solutions. This way, it spans the 12′ length of the roof. 48 Inches November 27, 2019 ProMaster Outpost Racks & Ladders Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Pioneer; Backbone; … Solar Panel Roof … Shop By Vehicle Go 1 My Garage. How to make a roof rack from unistrut for a RAM pro master. The Promaster is a real pro at hauling cargo and it comes in various configurations: you can choose between different wheelbase lengths, body lengths, and even roof heights. The gap aligns with the MaxxAir fan. Article from truckcampermagazine.com. Dodge Promaster Roof Racks. For this installation, we bought 5 pieces of gold galvanized unistrut from HD/Lowes (in the electrical section), then spray painted it with Rustoleum semi-gloss black spray paint. (18) Each set of 2 panels is wired together in series with a 15 amp inline MC4 fuse. Then, those 2 sets (so 4 panels total) are wired together in parallel with a 30 amp inline fuse before entering the rear backup camera housing. Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. Drop Down Ladder Rack - ProMaster, Sprinter . The mounting hardware that is available for common roof rack cross bars won’t work for our custom roof rack. It is quite noticeable that roof bracks adds extra weight and an increased air resistance which consequently leads to more fuel consumption. Note: A regular lock washer is pictured in #15; we replaced these with external tooth lock washers as shown in picture 16 for better long-term vibration resistance. A fully custom, DIY solar panel roof rack for a Promaster van! Free Shipping by Amazon. This way, they mount using the same method as the front panels, just perpendicular. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). ID: 4097M . You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. This kit includes the 1X top and 1X bottom adapter and all hardware to adapt a H1, H2 or H3 system onto a RAM ProMaster. Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System (Fits: Ram ProMaster 1500) 5 out of 5 stars (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System Tighten bolts once crossbar has been attached. Latest Products ; Spares, Brackets & Components. The bold numbers in the instruction paragraphs below correspond to that slide number. (5, 6, 7) To secure the solar panels to the unistrut crossbars, we used 3/8″ bolts, external tooth lock washers, and nylon unistrut cone nuts. Interior Ladder Rack - Full Size Vans . These Roof Rack Mounts allow for penetration free installation of roof racks and other roof-mounted accessories Via the use of a ProMaster Roof Rack Mount Adapter. Picture 4 shows the 3/4″ diameter washers that solidly extend across the holes in the unistrut. Salt road de-icer has rusted away the bolts that hold our mud flaps and splash guards on our ProMaster. Here's how I pulled it all together.If you only need to mount traction boards to your roof rails, take a look at the video ALNSM Overland posted (just yesterday!) … View Details. In this post, we document how we repair the mud flaps ready for another slushy winter. Your van has a huge roof - why not use all of the space to the fullest potential?! Since our van build is 100% solar powered (no propane), we fit as many solar panels as possible. DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. (2, 3, 4) First, purchase the Unistrut (also branded as Superstrut). (14) Important: When mounting the unistrut crossbars onto the solar panels, you will need to attach everything together on the ground, with the panels on their faces. The gap aligns with the MaxxAir fan. All the bolts and unistrut cone nuts must be loosely mounted to the panel first. Pickup Truck Bolt-On; Pickup Truck Clamp-On; H1 DIY Rack For Conversion Vans (Single Bar) Utility … How we created our own roof rack using the factory roof rack mounting pins. Our Ram Promaster van fit 800 watts of solar panels plus a MaxxAir fan using this simple and affordable DIY roof rack design. Explore. (15, 16) Secure the crossbars into the side rails with the same 3/8″ bolts, nylon cone nuts, external tooth lock washers, and Loctite. It is available in two styles, our double loop style (the classic basket style rack) and our touring style (available for high roof only) that has a drop down bar that extends towards the wind shield. ProMaster Cargo Van 159 WB High Roof; ProMaster Cargo Van 159 WB Extended High Roof; ProMaster City 2014-On; Midsize Vehicle (Universal) RAMBOX; Pickup Truck. Unfortunately, this raises the rear panels up by 13/16 of an inch. Exterior. The Promaster is all about business and its numerous versions offer a ton … TIP: Use grease to help the solar cable through the cable gland. ID: 4099H . 4.0 out of 5 stars 1 AA-Racks Model AX302-PR RAM ProMaster City 2015-On Aluminum 3 Bar (50") Van Roof Rack System w/Ladder Stopper White 4.5 out of 5 stars 4 Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. You can use these to build your own rack or solar panel mounts. However, this does help the rear panels clear the vent fan when it is open. Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. That's when I discovered Unistrut/Superstrut. Drop Down HD Aluminum Ladder Rack - … Promaster Roof Rack Mount Adapters Vantech Promaster Adaptor Kit May 26, 2018 - This Pin was discovered by Michael Maxwell. Aluminess will be closed December 24th, 25th, 31st and January 1st. The roof racks are very effective in spreading the gear across all under used parts of the roof top. HOME | ABOUT | CONTACT | SHOW … This way, it spans the 12′ length of the roof. Home Decor. Manufacturer of aluminum winch bumpers, roof racks, tire carriers, storage boxes, and off-road accessories for Ford, Chevy, Toyota, and Dodge trucks and vans. (10) In order to fit thicker 3/8″ bolts into the 1/4″ holes on the HighTec solar panel, we drilled out the hole with a 3/8″ bit. Dec 20, 2019 - Explore เดือนห้า หน้าแล้ง's board "Sliding system" on Pinterest. (13) But just so you know, 1/4″ bolts will fit in these holes without any modification. Don’t forget to download and save our free Van Build Parts List. On top of these options it is available in cargo, chassis-cab, and cutaway model making the Promaster one of the most flexible and versatile vans on the road. Flip through the slideshow below to get a general idea of the installation. Thank you for your support!Other ways you can support softroadingthewest:https://www.patreon.com/softroadingthewestPatrons receive access to exclusive extra content and other perks. ID: 40480 . Must be done on the ground (see video below). Finally, use a dab of silicone adhesive to seal around the gland/hole. View Details. Solar Panels On Roof. 48 Inches The straps go through the door frames, and attach the rack on top of the While the connection isn’t seamless, it did turn out to be a neat and functional system to install and easily removed joint trim without drilling any additional holes into the factory farming. Most of the text on each slide links to that part (opens in new tab). Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. (11) We also used an angle grinder to grind out the interior of the frame under the hole so the bolt head could fit and spin/tighten. Sort By: Thule 460R - Rapid Podium Foot Pack. 2018 RAM PROMASTER 2500 Roof Racks Vehicle. After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other side of my Subaru Forester's roof. This costs you nothing, but the small commissions earned on referrals help make it possible for me to continue creating content for this channel. (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System Salt is … (8, 9) On all bolts, we used blue Loctite. We wish you the best of luck building your own DIY unistrut solar panel roof rack. Happy Holidays! All customers get FREE Shipping on orders over $25 shipped by Amazon. Happy building and enjoy living that 100% solar lifestyle! Our aluminum roof rack is perfect for carrying cargo boxes, surf boards, or just lounging around and watching the world go by. your own Pins on Pinterest It is not an uncommon sight to see some type of roof rack on the top of conversion vans. This is all worth the extra effort to have stronger bolts and peace-of-mind when traveling 80mph on a windy highway. Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. Now we have the base frame for our Roof Rack done, we need to install a Rooftop Cargo Box on top of our ProMaster Van. See more ideas about van roof racks, roof racks, van. The unistrut used for the crossbars is 13/16″. Unistrut or Superstrut materials are usually available in large home improvement stores (you'll probably find it in the electrical department next to the conduit).Superstrut material:https://amzn.to/2SnJD14XBull Traction Boards:https://amzn.to/2XNxc4LFuelPax 3.5 gallon gas can by Rotopax:https://amzn.to/2YbqFA2Quick Fist mounting clamps:https://amzn.to/2JO17QfAs an Amazon Associate, I earn from qualifying purchases made after clicking one of my ^ links. Usually ships by the next business day. As a workaround, we had to mount the rear panels on 2 sets of crossbars. Crossbar over all 4 cone nuts in a line DIY unistrut solar roof! Racks & Ladders Seah Hardware Universal roof rack has stayed strong for two full years now and. The world go by through the slideshow below to get a general idea the... Which consequently leads to more fuel consumption course of 2 panels is wired together series! 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